Control system reliability can be a matter of skilled routine maintenance activity and proficient troubleshooting capability. Although this is true, knowing how to get there from here is complicated. First, it is important to fully appreciate the “big picture” of steam turbine operations, both “on-the-grid” and “islanded”. This course begins with these concepts then proceeds to looking at the development of critical signals: Speed Control, Load Control, Inlet Pressure Control, Extraction Pressure Control and, protective circuits. In each of these circuits we look at operator inputs, equipment feedback, and the development of control signals. Once personnel have a thorough understanding of the “big picture” and how all the primary control signals are developed, then we can begin to look at calibration procedures, routine preventive maintenance issues, and troubleshooting.
System Overview • Hydraulics • Mechanical Components • Speed/Load Control • Extraction Pressure • Trip Circuits • Line Up Diagram • Calibration and Troubleshooting
HPC Technical Services is prepared to instruct this course as developed by equipment-experienced instructors. Troubleshooting experience is given. The instructional experience is unmatched. The dedication to our accomplishing stated course objectives are a matter of policy.
Note: Sometimes there is some confusion as to which control system you have. The GE-MSTG Mk-II system typically applies to industrial sites (such as paper mills) and municipalities (users of smaller sized generators). This MSTG-Mk-II system was designed and constructed in Lynn, MA, if that helps. Large utilities should look at the LSTG-Mk-II system, HPC course TG504.
It is the overall objective of this course to prepare the participant to better maintain and troubleshoot this (GE-MSTG) EHC Mk-II Steam Turbine Control system.
Upon completion of this course the participant should be able to:
- Demonstrate conceptual knowledge of how the control system responds to load and/or extraction pressure change.
- Describe how control room input is processed within the control electronics.
- Explain, in detail, the signal flow path for the major control parameters: i.e.; flow, load, pressure and speed.
- State and explain the purpose of all significant interfaces between the control system and the machine (including other power plant equipment).
- Perform routine circuit calibration using the OEM line up instructions and prints.
- Demonstrate knowledge necessary to troubleshoot commonly experienced symptoms.
Course Dates / Location / Fee
for detail on the course dates / locations / and registration fees.
HPC’s 3-4-2 policy applies: Sign up 3 for the same course/date, pay in advance, and pay for only 2 (the 3rd
participant is free)!
HPC Technical Services reserves the right to cancel any course/seminar within 10-working days of the scheduled date. Fees are 100% refunded or credited to another Seminar (clients' choice) if HPC should cancel any Seminar. HPC is not responsible for non-refundable airline tickets or other travel expenses under any circumstance.
All HPC instructors are educated ‘experts’ on the subjects they teach, with years of relevant hands-on experience (typically 20+ years), and have proven instructional skills. Brief resumes can be looked up on HPC’s website, www.TurbineGeneratorTraining.com
What you will receive
- 1 copy of HPC Technical Services' textbook, (GE-MSTG) EHC Mk-II Steam Turbine Controls.
- A "Certificate of Completion" with 31 PDH awarded.
- Starting & Loading Instructions:Manual Starting, Operating & Shutdown Procedures, Automatic Setting of Startup Speed/Load Ramps/Holds
- Turbine Control Mechanisms: Hydraulic Power Unit, Electrical Trip Device, V1 Operator, V2 Operator (depending upon unit application), Main Stop Valve
- Control Drawings: System Architecture, Documentation and Nomenclature, Interconnection Diagram, Wiring Diagram, One-Line Diagram, Elementaries, Connection Diagram
- Steam Turbine Control System: Control Functions, Monitoring Functions, Protective Functions, Test Functions, Automation Functions
- Speed/Load Control: Speed, Primary O/S and Emergency O/S Signals, Development of Speed/Load Control, Normal Control of Speed, Droop Speed Control, Methods of Controlling Speed, Speed Schematic Diagrams, Normal Control of Load, Load Limit, Methods of Controlling Load, Load Schematic Diagrams, Print Reading Exercises, Problem Solving
- Inlet Pressure Control & Limiting: Inlet Pressure Control Signal, Control & Limiter Signal, Normal Control of Pressure, Operator Displays, Schematic Diagrams, Problem Solving
- Sliding Pressure Control: Development of Signals, Signal Processing, Set point Display, Schematic Diagrams, Problem Solving
- V1 Control: Schematic Diagrams, Servo Output, Valve Linearization, Manual Set point Register, Speed/Load Summer, Valve Operator Exercises
- V2 Control & Extraction Pressure Control (if applicable to unit):Pressure Control Concepts, Schematic Diagrams, Control Description
- Overspeed Protection
- Emergency Overspeed Protection:Emergency Speed Probes, Emergency O/S Module, Emergency Trip Relay
- Test Procedures: Conducting Tests, Stop Valve Tests, Overspeed Tests, Off-Line Tests
- Troubleshooting Exercise
Frequently Asked Questions
- Will HPC Technical Services bring this course to our location for our personnel only? YES, call or email Stephen Parker, Stephen@TurbineGeneratorTraining.com for a price quotation.
- Will HPC Technical Services customize the presentation at our site to suit our particular needs?
- Is HPC Technical Services' textbook available for purchase as a reference document? No this course is too dependent upon print reading.
- What is the cost for HPC Technical Service to deliver this course at our location? Well, of course that can vary, but generally speaking, if you're planning on having 6+ attend, when considering your T&L, it is to your advantage to perform the course at your plant (office). You gain from the customization and price.
- Can HPC Technical Services perform a functional checkout and calibration of your control system during the upcoming outage OR provide troubleshooting support should it be required? Yes we can. Call or contact Stephen Parker, Stephen@TurbineGeneratorTraining.com for our rate sheets and any further information
Steam Turbine I&C Maintenance Certification
Those who attend this course are automatically qualified to take HPC Technical Services' Certification Examination. This examination is offered at no additional expense to the participant. An 80% passing grade is required. The examination length will not exceed 2-hours. Those who complete this examination will receive a revised "certificate of completion" that recognizes this accomplishment along with two-copies of a "To Whom It May Concern" letter that states their accomplishment. (Two copies are provided, one for the participants' employer and one for the participants' personal file.) Consult HPC's website, www.TurbineGeneratorTraining.com
, for detail on this certification program.