TG503 – (GE) Steam Turbine EHC Mk-I Controls

TG503 – (GE) Steam Turbine EHC Mk-I Controls

5 days - 35 PDH Credits Awarded

$3,495.00

Description

The EHC System is divided into 3 major sections that involve the control of the turbine. These are Speed, Load, and Flow. This course explains the purpose of each input and output signal of a given section along with an operational description of its functionality with respect to the control of the turbine. After a thorough discussion of each section, the association of each section to another is explained to provide a working knowledge of the EHC System in that the attendee knows the HOW, WHEN, and WHY of the signals used to control the valves; signals used for testing the various components of the turbine; and signals used for safeguarding the turbine. Insight into the design criteria of the circuits, priorities for calibration, sequence of calibration, calibration techniques, and need for accuracy is given as only a HPC Certified Instructor can accomplish. Has an upgrade been considered for your EHC Mark-I? If so, this course provides some useful information. When is an upgrade inevitable? What benefits are to be gained from an upgrade? Which vendor does one choose? How does one start in preparing for an upgrade? From the information gathered and learned from the Steam Turbine Controls Upgrade Seminars that HPC has sponsored, these questions and more will be discussed. Topical Outline includes:  Review of the ‘Big-Picture’, Valve Actuators, Front Standard Mechanisms, Print Systems, Speed Control, Load Control, Pressure Control, Flow Control and Valve Testing, Alarm & Trip, Input Power & Ground, Calibration and Troubleshooting Issues. Recommended for Engineers and E&I Technicians.

Objectives

Upon completion of this course the participants will be able to:
  1. Participants will be able to describe the relationship of all control components to each other component and the overall system using a block diagram.
  2. Participants will be able to demonstrate the ability to use GE prints and schematics.
  3. Participants will be able to describe operation of the individual steam valve control devices (Control Pac) and the front standard trip and reset devices.
  4. Participants will be able to describe the output of each major subsystem in terms of the inputs and all internally generated signals. Subsystems include Speed Control, Load Control, Flow Control, and Pressure Control.
  5. Participants will be able to demonstrate the knowledge needed to troubleshoot analog and logic control systems.
  6. Participants will be able to demonstrate the knowledge needed to evaluate the OEM Line-Up procedures to evaluate and recalibrate the various systems.

Course Dates / Location / Fee

See www.TurbineGeneratorTraining.com for detail on the course dates / locations / and registration fees. HPC’s 3-4-2 policy applies:  Sign up 3 for the same course/date, pay in advance, and pay for only 2 (the 3rd participant is free)! HPC Technical Services reserves the right to cancel any course/seminar within 10-working days of the scheduled date.  Fees are 100% refunded or credited to another Seminar (clients' choice) if HPC should cancel any Seminar.  HPC is not responsible for non-refundable airline tickets or other travel expenses under any circumstance.

Course Outline

Monday

  • Valve Actuators: MSV, MCV, RSV, IV, BPV, Disk Dump Valves, Fast Acting Solenoids, Servovalves, Test Solenoids
  • Front Standard Operating Mechanisms: MTV, MTSV, Lockout Valve, PS100A/B, O/S Trip
  • Print Systems Overview

Tuesday

  • Input and Power Grounding System: Power Supplies, Grounding Systems, and Monitoring
  • Speed Control Unit: Low Value Gates, Speed / Acceleration Reference, Frequency / Voltage Converters, Wobbulator, Backup Overspeed Trip, Trip Anticipator, Circuit Calibration, System Logic

Wednesday

  • Load Control Unit: Stop Valve Amplifier, Intercept Valve Amplifiers, Control Valve Amplifier, Load Reference Amplifier, Load Limit / Runback, Stage Pressure Feedback, FA / PA Circuits, Power Load Unbalance, Early Valve Actuation, Load Control Unit Logic, Calibration Procedures
  • Pressure Control Unit (scheduled as needed, when BWR machines are represented): Pressure Amplifiers, Steamline Resonance Compensators, Pressure Regulation, and Bypass Valve Amplifier

Thursday

  • Flow Control Unit: Valve Position Units, EL vs. EF, Diode Function Generators, Crack Points, Valve Setting Procedures, Valve Test Logic

Friday

  • Alarm & Trip Logic: Individual Trips, MTS, MTSV,
  • Line Up Instructions
  • Maintenance
  • Troubleshooting
  • Upgrading the EHC: Inevitable, Vendor Choice, Benefits Gained, How To Start Evaluation

Frequently Asked Questions

  • Will HPC Technical Services bring this course to our location for our personnel only? YES, call or email Stephen Parker, Stephen@TurbineGeneratorTraining.com for a price quotation.
  • Will HPC Technical Services customize the presentation at our site to suit our particular needs?
  • Is HPC Technical Services' textbook available for purchase as a reference document? No, this course of study is too dependent upon print reading.
  • What is the cost for HPC Technical Service to deliver this course at our location? Well, of course that can vary, but generally speaking, if you're planning on having 6+ attend, when considering your T&L, it is to your advantage to perform the course at your plant (office).  You gain from the customization and price.
  • Can HPC Technical Services perform a functional checkout and calibration of your control system during the upcoming outage OR provide troubleshooting support should it be required? Yes we can.  Call or contact Stephen Parker, Stephen@TurbineGeneratorTraining.com for our rate sheets and any further information required.

What you will receive

  1. 1 copy of HPC Technical Services' textbook, (GE) EHC Mk-I Steam Turbine Controls, as written by Harold Parker and revised by Mike Whisnant.
  2. A "Certificate of Completion" with 35 PDH awarded.

Steam Turbine I&C Maintenance Certification

Those who attend this course are automatically qualified to take HPC Technical Services' Certification Examination.  This examination is offered at no additional expense to the participant.  An 80% passing grade is required.  The examination length will not exceed 2-hours.  Those who complete this examination will receive a revised "certificate of completion" that recognizes this accomplishment along with two-copies of a "To Whom It May Concern" letter that states their accomplishment.  (Two copies are provided, one for the participants' employer and one for the participants' personal file.)  Consult HPC's website, www.TurbineGeneratorTraining.com, for detail on this certification program.